The Challenge
The organization was experiencing 18% unplanned downtime across its production lines, resulting in $2.3M in annual losses from equipment failures. Reactive maintenance strategies were failing to keep pace with aging equipment and increasing production demands, leading to cascading delays and missed delivery commitments.
The Solution
Holmes Computer Consultants deployed an AI predictive maintenance system integrated with IoT sensors across all production lines. Using our Phase 2 Strategic AI Integration methodology, we built machine learning models trained on historical equipment data to predict failures before they occurred — shifting the organization from reactive to predictive maintenance in under 90 days.
Learn about AI Transformation ConsultingThe Results
"Holmes Computer Consultants transformed our maintenance operations. We went from reactive to predictive in under 90 days."